基于DSC的连铸保护渣固体渣膜结晶比定量化分析

通过对差示扫描量热(DSC)曲线的分析,建立了渣膜结晶比计算模型。利用配制已知结晶比的标样,考察了差热分析法确定渣膜结晶比的准确性,并在实验室对工业用中碳钢和低碳钢板坯保护渣制备的渣膜结晶比进行了测定。结果表明:差热分析测量再结晶热焓的方法可以用于渣膜结晶比的判定,相对误差为0~5.03%;用于连铸中碳钢的保护渣渣膜结晶比为88.6%,而低碳钢保护渣的渣膜结晶比为55.0%,其大小趋势与实际要求一致。     

Fabrication of plain carbon steel/high chromium white cast iron bimetal by a liquid-solid composite casting process

High-chromium white cast iron (HCWCI) is one of the most widely used engineering materials in the mining and cement indus-tries. However, in some components, such as the pulverizer plates of ash mills, the poor machinability of HCWCI creates difficulties. The bimetal casting technique is a suitable method for improving the machinability of HCWCI by joining an easily machined layer of plain car-bon steel (PCS) to its hard part. In this study, the possibility of PCS/HCWCI bimetal casting was investigated using sand casting. The inves-tigation was conducted by optical and electron microscopy and non-destructive, impact toughness, and tensile tests. The hardness and chemical composition profiles on both sides of the interface were plotted in this study. The results indicated that a conventional and low-cost casting technique could be a reliable method for producing PCS/HCWCI bimetal. The interfacial microstructure comprised two distinct lay-ers:a very fine, partially spheroidized pearlite layer and a coarse full pearlite layer. Moreover, characterization of the microstructure revealed that the interface was free of defects.     

基于激光共聚焦显微镜模拟微合金钢连铸过程中第二相的析出行为

通过高温激光共聚焦显微镜模拟了微合金钢在不同冷却工艺下的凝固过程,并原位观察该过程样品表面的变化,探讨样品表面变化与第二相析出的关联性。研究结果表明：随着微合金钢钢液的凝固冷却,样品表面会出现细小浮凸;该浮凸出现的温度及分布位置与第二相的析出理论计算及透射电镜表征结果一致;通过原位观察该浮凸的产生,可间接表征第二相的析出,有利于分析第二相对基体组织演变的影响。     

基于RSM-GA法的薄壁蜡模压蜡过程收缩率建模与优化

基于响应面法(RSM),通过一系列的实验建立了薄壁蜡模壁厚方向的收缩率与压蜡参数之间的数学模型,并对模型的合理性与充分性进行了方差分析,对压蜡过程中工艺参数对尺寸收缩率的影响进行了敏感性分析.为了减小收缩率,基于遗传算法(GA)对工艺参数进行了全局优化.     

压铸机合模机构的三维有限元分析

介绍了对压铸机合模机构进行结构三维有限元分析的过程。在探讨分析对象三维实体模型如何构造以及三维复杂结构的有限元模型如何建立的基础上，结合大型结构有限元分析软件ＣＯＳＭＯＳ／Ｍ的使用，对Ｊ１１６３Ｃ型压铸机的合模机构进行分析计算。给出压铸机合模机构静模板、导柱和合模机座之间的结构、应力与变形关系。为压铸机的改进设计提供了重要的依据。     

水口参数对异形坯连铸结晶器内流场的影响

依据湍动能理论,本文建立了结晶器内钢液的三维湍流模型,开发了计算程序,研究了不同水口状态下异形坯结晶器中钢水的流动特性.利用本模型所得计算结果与实测结果吻合较好,并可对现场生产进行离线分析.     

无缝钢管产品水压实验爆裂原因分析

对无缝钢管产品水压实验过程中发生的9例典型爆裂事故产生原因进行了宏观和微观综合分析.结果表明:引发钢管产品水压实验爆裂均与管体局部存在某种缺陷有关.连铸坯缺陷包括表面裂纹、表面存在保护渣和增碳、表面渗铜、中心偏析和内部夹杂物偏聚等;轧管缺陷包括表面划伤、壁厚不均和偏薄等;管加工缺陷包括表面淬火裂纹、热处理组织异常、屈服强度偏低、管端螺纹加工精度差等.针对分析结果,提出了改进措施.     

反向凝固过程中铸带厚度及晶粒度的预测

基于人工神经网络建立了反向凝固过程中的性质预测模型，实现了对铸带厚度和新相层晶粒度的全面预测；探讨了凝固过程中的主要工艺参数对上述性能的综合影响。为反向凝固性能的综合预测提供了简便的新手段。     

门式架在现浇箱梁中的应用

由于门式架具有加工简便、拆装灵活、搬运方便、通用性强等特点,所以应用非常广泛。详细介绍了门式架在现浇箱梁中作为满堂脚手架的应用。     

Effective Factors on Forming Precision in Patternless Casting Manufacturing Technique

The patternless casting manufacturing (PCM) technique, which adopts a new concept of double scanning method, combines the principle of discreteness and deposition with resin-bonded sand technique. This paper is to evaluate the dimensional accuracy of sand mould on PCM. The two important factors-the liquid penetration rule in the space of particles and the shape and dimension of the agglomeration unit body, which influence the process parameters such as scanning speed, layer thickness, liquid flux on dimension accuracy, and surface qualities, were investigated systematically, thus the theoretical basis for these parameters was provided. Experiments on rapid manufacturing of sand mould were carried out, and the results of the free penetration and the constraint penetration well verified the relationship of the two factors and the process parameters.